Wear-resistant carbon steel sheet metal processing fishplate
Description
Product Type | customized product | |||||||||||
One-Stop Service | Mold development and design-submit samples-batch production-inspection-surface treatment-packaging-delivery. | |||||||||||
Process | stamping,bending,deep drawing,sheet metal fabrication,welding,laser cutting etc. | |||||||||||
Materials | carbon steel,stainless steel,aluminum,copper,galvanized steel etc. | |||||||||||
Dimensions | according to customer's drawings or samples. | |||||||||||
Finish | Spray painting, electroplating, hot-dip galvanizing, powder coating, electrophoresis, anodizing, blackening, etc. | |||||||||||
Application Area | Auto parts, agricultural machinery parts, engineering machinery parts, construction engineering parts, garden accessories, environmentally friendly machinery parts, ship parts, aviation parts, pipe fittings, hardware tool parts, toy parts, electronic parts, etc. |
Advantages
1. More than 10 years of overseas trade expertise.
2. Provide one-stop service from mold design to product delivery.
3. Fast delivery time, about 30-40 days.
4. Strict quality management and process control (ISO certified manufacturer and factory).
5. Factory direct supply, more competitive price.
6. Professional, our factory has served the sheet metal processing industry and used laser cutting for more than 10 years.
Quality management
![Vickers hardness instrument](http://www.stampingcomponents.com/uploads/Vickers-hardness-instrument.png)
![Profile measuring instrument](http://www.stampingcomponents.com/uploads/Profile-measuring-instrument1.png)
![Spectrograph instrument](http://www.stampingcomponents.com/uploads/Spectrograph-instrument1.png)
![Three coordinate measuring instrument](http://www.stampingcomponents.com/uploads/Three-coordinate-measuring-instrument1.png)
Vickers hardness instrument.
Profile measuring instrument.
Spectrograph instrument.
Three coordinate instrument.
Shipment Picture
![4](http://www.stampingcomponents.com/uploads/42.png)
![3](http://www.stampingcomponents.com/uploads/31.png)
![1](http://www.stampingcomponents.com/uploads/16.png)
![2](http://www.stampingcomponents.com/uploads/24.png)
Production Process
![01Mold design](http://www.stampingcomponents.com/uploads/01Mold-design.jpg)
![02 Mould Processing](http://www.stampingcomponents.com/uploads/02-Mould-Processing.jpg)
![03Wire cutting processing](http://www.stampingcomponents.com/uploads/03Wire-cutting-processing.jpg)
![04Mold heat treatment](http://www.stampingcomponents.com/uploads/04Mold-heat-treatment.jpg)
01. Mold design
02. Mould Processing
03. Wire cutting processing
04. Mold heat treatment
![05Mold assembly](http://www.stampingcomponents.com/uploads/05Mold-assembly.jpg)
![06Mold debugging](http://www.stampingcomponents.com/uploads/06Mold-debugging.jpg)
![07Deburring](http://www.stampingcomponents.com/uploads/07Deburring.jpg)
![08electroplating](http://www.stampingcomponents.com/uploads/08electroplating.jpg)
05. Mold assembly
06. Mold debugging
07. Deburring
08. electroplating
![5](http://www.stampingcomponents.com/uploads/52.jpg)
![09 package](http://www.stampingcomponents.com/uploads/09-package.jpg)
09. Product Testing
10. Package
Installation of fishplate
Fishplate is often used in track connection or structural member connection. Its installation method needs to ensure the strength and stability of the connection. The following are the steps for installing fishplate:
Preparation
Inspect the parts: Make sure that the surface of the fishplate and the connecting track and structural member is clean, free of rust and dirt.
Prepare tools: You need to prepare tools such as bolts and nuts, flat washers, spring washers, wrenches, torque wrenches, and levels.
Installation steps
1. Position the fishplate:
- Align the fishplate with the interface of the track or structural member to be connected, and ensure that the holes are aligned.
- Use a level to check whether the fishplate and the track are on the same horizontal plane.
2. Insert the bolt:
- Insert the bolt from one side of the fishplate, and ensure that the bolt passes completely through the holes of the fishplate and the connecting member.
- Install the washer and nut on the other side of the bolt.
3. Tighten the bolt:
- Pre-tighten all nuts by hand to ensure that the fishplate is close to the connecting member.
- Use a wrench to cross-tighten the nuts to ensure uniform force.
- Finally, use a torque wrench to tighten the bolts to the specified torque value to ensure the connection strength.
4. Inspection and adjustment:
- Check the flatness and tightness of the fishplate installation to ensure that there is no looseness.
- If necessary, adjust the tightness of the bolts to ensure that the installation is firm and reliable.
Notes
1. Torque control: Ensure that the bolt tightening torque meets the standard requirements to avoid over-tightening or over-loosening.
2. Regular inspection: After the fishplate is installed, it should be inspected regularly to ensure that the bolts are not loose or rusted.
3. Safety protection: Pay attention to personal protection during installation to avoid injuries caused by improper operation.
By strictly following the above steps and precautions, the installation quality and connection reliability of the fishplate can be ensured, thereby ensuring the safety and stability of the track or structural parts.
The above guidelines are for reference only.
FAQ
Q1: In the event that we lack illustrations, what should we do?
A1: To enable us to duplicate or offer you superior solutions, kindly submit your sample to our manufacturer.
Send us photos or drafts that include the following dimensions: thickness, length, height, and width. If you place an order, a CAD or 3D file will be created for you.
Q2: What sets you apart from the others?
A2: 1) Our Superb Assistance If we get comprehensive information within business hours, we will submit the quotation within 48 hours.
2) Our rapid turnaround for manufacturing We guarantee 3–4 weeks for production for regular orders. As a factory, we are able to guarantee the delivery date as specified in the official contract.
Q3: Is it feasible to find out how well my products are selling without physically visiting your business?
A3: We will offer a detailed production schedule and send weekly reports with photos or videos which show the machining progress.
Q4: Can I have a trial order or samples only for several pieces?
A4: As the product is customized and need to be produced, we will charge sample cost, but if the sample is not more expensive, we will refund the sample cost after you placed mass orders.