OEM Custom Bending Stamping Sheet Metal Mechanical Processing Service
Description
| Product Type | customized product | |||||||||||
| One-Stop Service | Mold development and design-submit samples-batch production-inspection-surface treatment-packaging-delivery. | |||||||||||
| Process | stamping，bending，deep drawing,sheet metal fabrication，welding，laser cutting etc. | |||||||||||
| Materials | carbon steel,stainless steel,aluminum,copper,galvanized steel etc. | |||||||||||
| Dimensions | according to customer's drawings or samples. | |||||||||||
| Finish | Spray painting, electroplating, hot-dip galvanizing, powder coating, electrophoresis, anodizing, blackening, etc. | |||||||||||
| Application Area | Auto parts, agricultural machinery parts, engineering machinery parts, construction engineering parts, garden accessories, environmentally friendly machinery parts, ship parts, aviation parts, pipe fittings, hardware tool parts, toy parts, electronic parts, etc. | |||||||||||
Types of stamping
To guarantee the most efficient way for producing your goods, we provide deep draw, four-slide, progressive die, single and multistage stamping, and other stamping techniques. Xinzhe's professionals may examine your uploaded 3D model and technical drawings to match your project with the right stamping.
- Deeper components than might normally be produced with a single die are created by the employment of many dies and phases in progressive die stamping. Additionally, it permits different geometries for each part as they pass through different dies. Large, high-volume parts, like those found in the automobile sector, are the ideal application for this method. Similar steps are involved in progressive die stamping as well, however progressive die stamping requires a workpiece to be fastened to a metal strip that is pulled through the entire process. By using transfer die stamping, the workpiece is taken out and placed on a conveyor.
- Using deep draw stamping, one can make stamps that resemble enclosed rectangles with deep voids. Because of the metal's severe deformation, which compresses its structure into a more crystalline shape, this method produces stiff bits. Standard draw stamping is also widely employed; shallower dies are used to form the metal.
- Instead of shaping pieces from a single direction, Fourslide Stamping uses four axes. Small, complex pieces, including electrical parts like phone battery connectors, are made using this technique. Fourslide stamping is widely used in the electronics, automotive, aerospace, and medical industries because it provides increased design flexibility, reduced production costs, and quicker manufacturing times.
- Stamping has evolved into hydroforming. Sheets are put on a die that has a bottom shape and a top shape that is an oil bladder that fills to a high pressure and presses the metal into the lower die's shape. It is possible to hydroform many pieces at once. Although it needs a trim die to cut the pieces out of the sheet afterwards, hydroforming is a fast and precise process.
- Blanking is the first process before shaping, where bits are taken out of the sheet. A variation on blanking called fineblanking produces accurate cuts with flat surfaces and smooth edges.
Quality management
Vickers hardness instrument.
Profile measuring instrument.
Spectrograph instrument.
Three coordinate instrument.
Shipment Picture
Production Process
01. Mold design
02. Mould Processing
03. Wire cutting processing
04. Mold heat treatment
05. Mold assembly
06. Mold debugging
07. Deburring
08. electroplating
09. Product Testing
10. Package
The Stamping Process
Metal stamping is a manufacturing process in which coils or flat sheets of material are formed into specific shapes. Stamping encompasses multiple forming techniques such as blanking, punching, embossing, and progressive die stamping, to mention just a few. Parts use either a combination of these techniques or independently, depending on the piece’s complexity. In the process, blank coils or sheets get fed into a stamping press which uses tools and dies to form features and surfaces in the metal. Metal stamping is an excellent way to mass-produce various complex parts, from car door panels and gears to small electrical components used in phones and computers. Stamping processes are highly-adopted in automotive, industrial, lighting, medical, and other industries.
Why choose Xinzhe for custom metal stamping parts?
When you come to Xinzhe, you come to a professional metal stamping expert. We have focused on metal stamping for more than 10 years, serving customers from all over the world. Our highly skilled design engineers and mold technicians are professional and dedicated.
What's the secret to our success? The answer is two words: specifications and quality assurance. Every project is unique to us. Your vision powers it, and it's our responsibility to make that vision a reality. We do this by trying to understand every little detail of your project.
Once we know your idea, we'll work on producing it. There are multiple checkpoints throughout the process. This allows us to ensure that the final product meets your requirements perfectly.
Currently, our team specializes in custom metal stamping services in the following areas:
Progressive stamping for small and large batches
Small batch secondary stamping
In-mold tapping
Secondary/assembly tapping
Forming and machining
