Factory customized galvanized carbon steel connecting bracket
Description
| Product Type | customized product | |||||||||||
| One-Stop Service | Mold development and design-submit samples-batch production-inspection-surface treatment-packaging-delivery. | |||||||||||
| Process | stamping，bending，deep drawing,sheet metal fabrication，welding，laser cutting etc. | |||||||||||
| Materials | carbon steel,stainless steel,aluminum,copper,galvanized steel etc. | |||||||||||
| Dimensions | according to customer's drawings or samples. | |||||||||||
| Finish | Spray painting, electroplating, hot-dip galvanizing, powder coating, electrophoresis, anodizing, blackening, etc. | |||||||||||
| Application Area | Elevator accessories, engineering machinery accessories, construction engineering accessories, auto accessories, environmental protection machinery accessories, ship accessories, aviation accessories, pipe fittings, hardware tool accessories, toy accessories, electronic accessories, etc. | |||||||||||
Quality warranty
High-quality materials - high-strength and durable materials are selected.
Precision machining - advanced equipment is used to ensure the accuracy of size and shape.
Strict testing - each bracket is tested for size, appearance, strength and other quality.
Surface treatment - anti-corrosion treatment such as electroplating or spraying.
Process control - strict control of the production process to ensure that each link meets the standards.
Continuous improvement - continuous optimization of production processes and quality control based on feedback.
Quality management
Vickers hardness instrument.
Profile measuring instrument.
Spectrograph instrument.
Three coordinate instrument.
Shipment Picture
Production Process
01. Mold design
02. Mould Processing
03. Wire cutting processing
04. Mold heat treatment
05. Mold assembly
06. Mold debugging
07. Deburring
08. electroplating
09. Product Testing
10. Package
What are the core steps of metal bending process?
Metal bending process is the process of plastically deforming metal sheets along a predetermined straight line or curve through mechanical force to finally obtain the desired shape. This technology is widely used in the metal manufacturing industry, especially in sheet metal processing. Common metal bending methods include V-shaped bending, U-shaped bending and Z-shaped bending.
Core steps of bending process
1. Material preparation
To make sure the material thickness satisfies the bending requirements, choose appropriate metal sheets, such as carbon steel, aluminum, stainless steel, etc.
2. Mold selection
Make use of a specialized bending mold, which is often made comprised of upper and lower molds and a bending machine. The shape and bending angle are taken into consideration when choosing different molds.
3.Compute the bending force
Calculate the required bending force based on the thickness of the sheet, the bending angle and the radius of the mold. The size of the force determines the bending effect. Too large or too small will cause the workpiece to deform unqualified.
4. Bending procedure
The sheet is plastically deformed along the mold's shape to take on the necessary shape and angle by applying pressure through the CNC bending machine.
5. Post-processing
To guarantee that the final product satisfies quality standards, the workpiece could require surface treatments like polishing, deburring, etc. after bending.
Commonly used equipment includes CNC bending machines and hydraulic bending machines.
As an advanced manufacturing company, we provide high-quality sheet metal processing services such as building brackets, elevator mounting kits, mechanical equipment brackets, automotive accessories, etc. We insist on building a first-class mechanism and platform to continuously create value for customers and thus form a win-win situation.
FAQ
Q: What is the payment method?
A: We accept TT (bank transfer), L/C.
(1. Total amount is less than 3000 USD, 100% prepaid.)
(2. Total amount is more than 3000 USD, 30% prepaid, the rest paid by copy.)
Q:What location is your factory?
A: The location of our factory is in Ningbo, Zhejiang.
Q: Do you offer complimentary samples?
A: We typically don't give away free samples. A sample cost applies, but it can be reimbursed after an order is placed.
Q: How do you typically ship?
A: Because precise items are compact in weight and size, air, sea, and express are the most popular means of transportation.
Q: Can you design anything I don't have any designs or photos of that I can customize?
A: Certainly, we are able to create the best design for your needs.
