Customized precision laser cutting thick plate factory China

Short Description:

Material- steel 5.5mm

Length-112mm

Wideth-76mm

Finish-electroplate

The surface of the product is finely ground on both sides with extremely low roughness. It is used in auto parts, agriculture, mechanical engineering and other parts.

Do you need a one-to-one custom service?If yes,contact us for all your custom needs! 

Our experts will review your project and recommend the best customization options.


Product Detail

Product Tags

Description

 

Product Type customized product
One-Stop Service Mold development and design-submit samples-batch production-inspection-surface treatment-packaging-delivery.      
Process stamping,bending,deep drawing,sheet metal fabrication,welding,laser cutting etc.
Materials carbon steel,stainless steel,aluminum,copper,galvanized steel  etc. 
Dimensions according to customer's drawings or samples.
Finish Spray painting, electroplating, hot-dip galvanizing, powder coating, electrophoresis, anodizing, blackening, etc.
Application Area Auto parts, agricultural machinery parts, engineering machinery parts, construction engineering parts, garden accessories, environmentally friendly machinery parts, ship parts, aviation parts, pipe fittings, hardware tool parts, toy parts, electronic parts, etc.           

 

Types of stamping

 

We offer single and multistage, progressive die, deep draw, fourslide, and other stamping methods to ensure the most effective method for manufacturing your products. Xinzhe’s experts can match your project with the appropriate stamping by reviewing your uploaded 3D model and technical drawings. 

  • Progressive Die Stamping uses multiple dies and steps to create deeper parts than would typically be achievable through single dies. It also enables multiple geometries per part as they go through various dies. This technique is best suited to high volume and large parts such as those in the automotive industry. Transfer die stamping is a similar process, except progressive die stamping involves a workpiece attached to a metal strip pulled through the entire process. Transfer die stamping removes the workpiece and moves it along a conveyor. 
  • Deep Draw Stamping creates stampings with deep cavities, like enclosed rectangles. This process creates rigid pieces since the extreme deformation of the metal compresses its structure into a more crystalline form. Standard draw stamping, which involves shallower dies used to shape the metal, is also commonly utilized. 
  • Fourslide Stamping shapes parts from four axes instead of from one direction. This method is used to manufacture small intricate parts including electronics components such as phone battery connectors. Offering more design flexibility, lower production costs, and faster manufacturing times, fourslide stamping is popular in aerospace, medical, automotive, and electronics industries. 
  • Blanking cuts pieces out from the sheet as an initial step before forming. Fineblanking, a variation of blanking, makes precise cuts with smooth edges and a flat surface. 
  • Coining is another type of blanking that creates small round workpieces. Since it involves significant force to form a small piece, it hardens the metal and removes burrs and rough edges. 
  • Punching is the opposite of blanking; it involves removing material from the workpiece instead of removing material to create a workpiece. 
  • Bending happens on a single axis and is often used to create profiles in U, V, or L shapes. This technique is accomplished by clamping one side and bending the other over a die or pressing the metal into or against a die. Flanging is bending for tabs or parts of a workpiece instead of the whole part. 

Quality management

 

Vickers hardness instrument
Profile measuring instrument
Spectrograph instrument
Three coordinate measuring instrument

Vickers hardness instrument.

Profile measuring instrument.

Spectrograph instrument.

Three coordinate  instrument.

Shipment Picture

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Production Process

01Mold design
02 Mould Processing
03Wire cutting processing
04Mold heat treatment

01. Mold design

02. Mould Processing

03. Wire cutting processing

04. Mold heat treatment

05Mold assembly
06Mold debugging
07Deburring
08electroplating

05. Mold assembly

06. Mold debugging

07. Deburring

08. electroplating

5
09 package

09. Product Testing

10. Package

The Stamping Process

Metal stamping is a manufacturing process in which coils or flat sheets of material are formed into specific shapes. Stamping encompasses multiple forming techniques such as blanking, punching, embossing, and progressive die stamping, to mention just a few. Parts use either a combination of these techniques or independently, depending on the piece’s complexity. In the process, blank coils or sheets get fed into a stamping press which uses tools and dies to form features and surfaces in the metal. Metal stamping is an excellent way to mass-produce various complex parts, from car door panels and gears to small electrical components used in phones and computers. Stamping processes are highly-adopted in automotive, industrial, lighting, medical, and other industries.

Tool and Die Metal Stamping

As a tool & die metal stamping manufacturer, our in house tool and die shop has produced over 8000 different parts.

We use a proprietary tool and die system that saves our customers as much as 80% of conventional tooling cost.

As long as the tools are in our shop and the revision stays the same, we will pay for all repairs and maintenance because Certified "Life Time Tooling" Xinzhe Metal Stampings maintains title to the tools.

Most metals, including exotic high-temperature metals like Inconel, Hastelloy, and Haynes, as well as certain polymers like rubber and fiberglass, can be punched using tooling.

Our punch presses are frequently compatible with tooling supplied by the customer.  Allow us to collaborate with you to determine the most economical method of producing your die-and tool-metal stamping components.  


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