Customized high quality galvanized sheet metal bending parts
Description
Product Type | customized product | |||||||||||
One-Stop Service | Mold development and design-submit samples-batch production-inspection-surface treatment-packaging-delivery. | |||||||||||
Process | stamping,bending,deep drawing,sheet metal fabrication,welding,laser cutting etc. | |||||||||||
Materials | carbon steel,stainless steel,aluminum,copper,galvanized steel etc. | |||||||||||
Dimensions | according to customer's drawings or samples. | |||||||||||
Finish | Spray painting, electroplating, hot-dip galvanizing, powder coating, electrophoresis, anodizing, blackening, etc. | |||||||||||
Application Area | Auto parts, agricultural machinery parts, engineering machinery parts, construction engineering parts, garden accessories, environmentally friendly machinery parts, ship parts, aviation parts, pipe fittings, hardware tool parts, toy parts, electronic parts, etc. |
Types of stamping
We offer single and multistage, progressive die, deep draw, fourslide, and other stamping methods to ensure the most effective method for manufacturing your products. Xinzhe’s experts can match your project with the appropriate stamping by reviewing your uploaded 3D model and technical drawings.
- Deeper components than might normally be produced with a single die are created by the employment of many dies and phases in progressive die stamping. Additionally, it permits different geometries for each part as they pass through different dies. Large, high-volume parts, like those found in the automobile sector, are the ideal application for this method. Similar steps are involved in progressive die stamping as well, however progressive die stamping requires a workpiece to be fastened to a metal strip that is pulled through the entire process. By using transfer die stamping, the workpiece is taken out and placed on a conveyor.
- Using deep draw stamping, one can make stamps that resemble enclosed rectangles with deep voids. Because of the metal's severe deformation, which compresses its structure into a more crystalline shape, this method produces stiff bits. Standard draw stamping is also widely employed; shallower dies are used to form the metal.
- Parts are shaped using four axes rather than just one when using fourslide stamping. Electronics components like phone battery connections and other small, delicate pieces are manufactured using this technique. The automotive, aerospace, medical, and electronics industries all favor fourslide stamping because it provides increased design flexibility, reduced production costs, and quicker manufacturing turnaround times.
- Stamping has evolved into hydroforming. Sheets are put on a die that has a bottom shape and a top shape that is an oil bladder that fills to a high pressure and presses the metal into the lower die's shape. It is possible to hydroform many pieces at once. Although it needs a trim die to cut the pieces out of the sheet afterwards, hydroforming is a fast and precise process.
- Blanking is the first process before shaping, where bits are taken out of the sheet. A variation on blanking called fineblanking produces accurate cuts with flat surfaces and smooth edges.
- Coining is another type of blanking that creates small round workpieces. Since it involves significant force to form a small piece, it hardens the metal and removes burrs and rough edges.
- Punching is the opposite of blanking; it involves removing material from the workpiece instead of removing material to create a workpiece.
- Embossing creates a three-dimensional design in the metal, either raised above the surface or through a series of depressions.
- Single-axis bending is frequently employed to form profiles in the forms of U, V, or L. Pressing the metal into or against a die, or gripping one side and bending the other over a die, is how this process is carried out. Bending a workpiece for tabs or portions of it rather than the entire piece is known as flanging.
Quality management
Vickers hardness instrument.
Profile measuring instrument.
Spectrograph instrument.
Three coordinate instrument.
Shipment Picture
Production Process
01. Mold design
02. Mould Processing
03. Wire cutting processing
04. Mold heat treatment
05. Mold assembly
06. Mold debugging
07. Deburring
08. electroplating
09. Product Testing
10. Package
Company Profile
As a Chinese supplier of stamped sheet metal, Ningbo Xinzhe Metal Products Co., Ltd. is an expert in producing parts for many industries, including automotive, elevator, construction, and aviation as well as parts for environmental protection machinery and ships.
We understand the unique requirements and standards of the elevator and building industries, so we specialize in metal products. Whether it is steel structures, doors and windows, equipment link brackets, elevator steps, elevator safety handrails or other building elements, we can provide first-class products that meet customer needs and industry standards.
We understand exactly how crucial quality is to the business. Thus, we closely adhere to the quality management system throughout the entire process—from obtaining raw materials to manufacturing and processing to testing the final product—to guarantee that every product fulfills industry requirements.
By means of proactive communication, we may enhance our comprehension of the intended audience and offer valuable recommendations to augment our clients' market portion, so yielding mutual gains.
FAQ
Q: Are you a trading company or manufacturer?
A: We are manufacturer.
Q: How to get the quote?
A: Please send your drawings (PDF, stp, igs, step...) to us by email , and tell us the material, surface treatment and quantities, then we will make a quotation to you.
Q: Can I order just 1 or 2 pcs for testing?
A: Yes, of course.
Q. Can you produce according to the samples?
A: Yes, we can produce by your samples.
Q: How long is your delivery time?
A: 7~ 15 days, depends on the order quantities and product process.
Q. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery.
Q: How do you make our business long-term and good relationship?
A:1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.