Customized bending welding and stamping parts
Description
| Product Type | customized product | |||||||||||
| One-Stop Service | Mold development and design-submit samples-batch production-inspection-surface treatment-packaging-delivery. | |||||||||||
| Process | stamping，bending，deep drawing,sheet metal fabrication，welding，laser cutting etc. | |||||||||||
| Materials | carbon steel,stainless steel,aluminum,copper,galvanized steel etc. | |||||||||||
| Dimensions | according to customer's drawings or samples. | |||||||||||
| Finish | Spray painting, electroplating, hot-dip galvanizing, powder coating, electrophoresis, anodizing, blackening, etc. | |||||||||||
| Application Area | Auto parts, agricultural machinery parts, engineering machinery parts, construction engineering parts, garden accessories, environmentally friendly machinery parts, ship parts, aviation parts, pipe fittings, hardware tool parts, toy parts, electronic parts, etc. | |||||||||||
Advantags
1. More than 10 years of overseas trade expertise.
2. Provide one-stop service from mold design to product delivery.
3. Fast delivery time, about 30-40 days. In stock within one week.
4. Strict quality management and process control (ISO certified manufacturer and factory).
5. More reasonable prices.
6. Professional, our factory has more than 10 years of history in the field of metal stamping sheet metal.
Quality management
Vickers hardness instrument.
Profile measuring instrument.
Spectrograph instrument.
Three coordinate instrument.
Shipment Picture
Production Process
01. Mold design
02. Mould Processing
03. Wire cutting processing
04. Mold heat treatment
05. Mold assembly
06. Mold debugging
07. Deburring
08. electroplating
09. Product Testing
10. Package
Bending process
Technical requirements for bending parts mainly include the following aspects:
Equipment:
The production of bent parts mainly relies on bending machines and cutting machines. The selection of the bending machine should be based on the type, specification and production requirements of the workpiece to ensure that the machine meets the processing requirements while being easy to operate, fully functional and easy to maintain. For large-diameter bent parts, a front-end cutting machine may be needed to ensure the dimensional accuracy of the cut parts.
material selection:
Different materials are suitable for different bending processes. Generally, materials with stable processing performance and good quality are selected. For example, iron is suitable for smaller bending angles and simple shapes, aluminum is used for high-precision, large-angle bending parts, and stainless steel is difficult to process but is suitable for products with high precision requirements.
Design points: including design accuracy, wall thickness, corners, etc. Factors such as surface condition, accuracy, damage margin, material deformation, etc. should be considered during design to ensure that the bent parts meet the design requirements as much as possible
Processing specifications. Including bending angle control, rationality of bending sequence, mold selection, etc. Reasonable bending sequence and mold selection are crucial to the quality of bent parts.
Operator skills and training:
The skills and training of operators are also very important to ensure the quality of bending parts, including but not limited to the use of operating tools, measurement skills, understanding of drawings, etc.
Quality control and inspection:
Establish a complete quality control system and strictly monitor processing technology, equipment adjustment, testing and other aspects. Ensure that bent parts meet customer requirements and design standards
In addition, you also need to pay attention to safety matters during the operation, such as ensuring that the equipment is in good working condition and avoiding safety hazards during operation.
FAQ
Q1：In the event that we lack drawings, what should we do?
A1: To help us duplicate or provide you better solutions, kindly provide your sample to our facility. CAD or 3D files will be created for you if you place an order, so please send us any images or drafts with the dimensions (thickness, length, height, and width).
Q2：What distinguishes you from the others?
A2: （1).Our Superb Assistance If we get comprehensive information within business hours, we will submit the quotation within 48 hours.
（2) .Our rapid turnaround for manufacturing We guarantee 3–4 weeks for production for regular orders. As a factory, we are able to guarantee the delivery date as specified in the official contract.
Q3: Is it feasible to find out how well my products are selling without physically visiting your business?
A3: We will provide a thorough production schedule along with weekly reports that include images or videos demonstrating the status of the machining.
Q4: Is it possible to receive samples or a trial order for a few items only?
A4: Because the product is personalized and needs to be made, we will charge for the sample. However, if the sample is not more expensive than the bulk order, we will reimburse the sample cost.
