Custom high strength Metal stamped welding bracket

Short Description:

Material- steel 3.0mm

Length-106mm

Wideth-56mm

High degree-54mm

Finish-electroplate

This product is a customized stamping and welding part. It is welded by 2 types of stamping parts. It is used in Engineering machinery spare parts, construction engineering spare parts, elevator spare parts, etc.


Product Detail

Product Tags

Description

 

Product Type customized product
One-Stop Service Mold development and design-submit samples-batch production-inspection-surface treatment-packaging-delivery.      
Process stamping,bending,deep drawing,sheet metal fabrication,welding,laser cutting etc.
Materials carbon steel,stainless steel,aluminum,copper,galvanized steel  etc. 
Dimensions according to customer's drawings or samples.
Finish Spray painting, electroplating, hot-dip galvanizing, powder coating, electrophoresis, anodizing, blackening, etc.
Application Area Auto parts, agricultural machinery parts, engineering machinery parts, construction engineering parts, garden accessories, environmentally friendly machinery parts, ship parts, aviation parts, pipe fittings, hardware tool parts, toy parts, electronic parts, etc.           

 

Metal Stamping Production Volumes

 

Xinzhe offers a wide variety of production volumes for sheet metal stamping, including:

Low Volume Production

Low volume production is any amount up to 100,000 units. Most stamping projects are at least 1000 units to ensure cost-effectiveness for the customer. Customers use smaller metal stamping orders to bridge the development of a product between prototypes and mass manufacturing and to see how well a product will do on the market. Low volume production also helps if a buyer is looking for customized products. Xinzhe offers low per-unit costs, even for small volumes.

Medium Volume Production

Medium volumes of production are between 100,000 and 1 million units. This amount of metal stamping production offers the flexibility of low-volume orders while enabling a lower price per part. It will also offer lower up-front costs for tooling.

 

High Volume Production

High volume production includes orders of over 1 million parts. While metal stamping is very scalable, it’s an incredibly cost-effective manufacturing process for high volumes, as this drives down unit costs stemming from the price of creating custom tooling.

Quality management

 

Vickers hardness instrument
Profile measuring instrument
Spectrograph instrument
Three coordinate measuring instrument

Vickers hardness instrument.

Profile measuring instrument.

Spectrograph instrument.

Three coordinate  instrument.

Shipment Picture

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Production Process

01Mold design
02 Mould Processing
03Wire cutting processing
04Mold heat treatment

01. Mold design

02. Mould Processing

03. Wire cutting processing

04. Mold heat treatment

05Mold assembly
06Mold debugging
07Deburring
08electroplating

05. Mold assembly

06. Mold debugging

07. Deburring

08. electroplating

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09 package

09. Product Testing

10. Package

The Stamping Process

Metal stamping is a manufacturing process in which coils or flat sheets of material are formed into specific shapes. Stamping encompasses multiple forming techniques such as blanking, punching, embossing, and progressive die stamping, to mention just a few. Parts use either a combination of these techniques or independently, depending on the piece’s complexity. In the process, blank coils or sheets get fed into a stamping press which uses tools and dies to form features and surfaces in the metal. Metal stamping is an excellent way to mass-produce various complex parts, from car door panels and gears to small electrical components used in phones and computers. Stamping processes are highly-adopted in automotive, industrial, lighting, medical, and other industries.

FAQ

Q: Are you a trading company or manufacturer?
A: We are manufacturer.

Q: How to get the quote?
A: Please send your drawings (PDF, stp, igs, step...) to us by email , and tell us the material, surface treatment and quantities, then we will make a quotation to you.

Q: Can I order just 1 or 2 pcs for testing?
A: Yes, of course.

Q. Can you produce according to the samples?
A: Yes, we can produce by your samples. 

Q: How long is your delivery time?
A: 7~ 15 days, depends on the order quantities and product process.

Q. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery.

Q: How do you make our business long-term and good relationship?
A:1. We keep good quality and competitive price to ensure our customers benefit ;
    2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.


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