Custom high quality metal engineering frame sheet metal processing

Short Description:

Material – Aluminum 3.0mm

Length – 177mm

Width – 65mm

Surface treatment – ​​Anodized

High-precision custom sheet metal processing products, high strength, corrosion resistance, usually long service life. Suitable for construction, elevator parts, auto parts, hydraulic machinery and equipment, transformer spare parts, sewing machine spare parts, aerospace parts, tractor parts, etc.
If you need personalized customization, please feel free to contact us. We will give the most competitive price according to your drawings.


Product Detail

Product Tags

Description

 

Product Type customized product
One-Stop Service Mold development and design-submit samples-batch production-inspection-surface treatment-packaging-delivery.      
Process stamping,bending,deep drawing,sheet metal fabrication,welding,laser cutting etc.
Materials carbon steel,stainless steel,aluminum,copper,galvanized steel  etc. 
Dimensions according to customer's drawings or samples.
Finish Spray painting, electroplating, hot-dip galvanizing, powder coating, electrophoresis, anodizing, blackening, etc.
Application Area Auto parts, agricultural machinery parts, engineering machinery parts, construction engineering parts, garden accessories, environmentally friendly machinery parts, ship parts, aviation parts, pipe fittings, hardware tool parts, toy parts, electronic parts, etc.           

 

Color of aluminum

 

Aluminum can be made into gradient colors through a variety of processes, including but not limited to anodizing, electrophoretic coating and painted gradient aluminum veneer processing.
Anodizing is a treatment method that changes the appearance and performance of aluminum alloys by forming an oxide film on their surface. In the production of gradient colors, anodizing can achieve a gradient effect by masking part of the surface and then anodizing different parts with different colors.
The specific process flow includes polishing, sandblasting, wire drawing, degreasing, masking, anodizing, sealing and other steps. The advantages of this method include improving strength, achieving any color except white, and achieving nickel-free sealing to meet the requirements of nickel-free in specific countries. The technical difficulty lies in improving the yield of anodizing, which requires the appropriate amount of oxidant, temperature and current density.
Electrophoretic coating is suitable for materials such as stainless steel and aluminum alloys. By processing in a liquid environment, surface treatment of various colors can be achieved while maintaining the metallic luster and enhancing the surface performance, and having good anti-corrosion performance. The process flow of electrophoretic coating includes pre-treatment, electrophoresis, drying and other steps.

Its advantages include rich colors, no metallic texture, can be combined with sandblasting, polishing, brushing and other treatments, processing in a liquid environment can achieve surface treatment of complex structures, mature technology and mass production.

The disadvantage is that the ability to conceal defects is average, and the pre-treatment requirements are high.
The painted gradient aluminum veneer is processed by using fluorocarbon paint through a special roller coating process, adding new materials, so that the aluminum plate has a gorgeous and soft color like metal, presenting different colors at different angles, forming a flowing visual aesthetic decoration. This treatment method takes advantage of the excellent performance of the fluorocarbon coating, and there are dozens of options for the base color. It can be processed with a variety of alloy materials according to thickness and technical requirements.
Aluminum can achieve a gradient color effect through a variety of processes such as anodizing, electrophoretic coating and painted gradient aluminum veneer. Each method has its specific process and technical characteristics, suitable for different application scenarios and needs.

Quality management

 

Vickers hardness instrument
Profile measuring instrument
Spectrograph instrument
Three coordinate measuring instrument

Vickers hardness instrument.

Profile measuring instrument.

Spectrograph instrument.

Three coordinate  instrument.

Shipment Picture

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Production Process

01Mold design
02 Mould Processing
03Wire cutting processing
04Mold heat treatment

01. Mold design

02. Mould Processing

03. Wire cutting processing

04. Mold heat treatment

05Mold assembly
06Mold debugging
07Deburring
08electroplating

05. Mold assembly

06. Mold debugging

07. Deburring

08. electroplating

5
09 package

09. Product Testing

10. Package

Sheet metal process

 

Sheet metal processing is a manufacturing process that performs a series of processing operations on metal sheets to form parts or components of various shapes and sizes.
The process of making parts or components of various shapes by cutting, bending, stamping and other processing of metal sheets. This processing method is not only applicable to metal materials such as steel, aluminum, copper, but also different types of alloy materials can be selected according to specific needs.
Main process steps
First, according to the needs of the product, select the appropriate metal sheet as the raw material, including metal type, thickness, specifications, etc.
Cutting: Use equipment such as shearing machines or laser cutting machines to cut and cut metal sheets to obtain the required shape and size.
Stamping: Pressing and forming metal sheets through molds, including simple punching, stretching, etc. The stamping process can realize the manufacture of parts with complex shapes and precision.
Use a bending machine to bend the metal sheet to obtain the required geometric shape. The bending process can ensure the shape and size accuracy of the parts.
Welding: Assemble and fix different sheet metal parts through welding processes. Welding methods include spot welding, continuous welding, etc., and you can choose the appropriate welding method according to the specific needs of the parts.
Surface treatment: including grinding, polishing, spraying, electroplating and other surface treatment processes to protect the surface of sheet metal from corrosion or oxidation and improve its aesthetics and durability.
Assembly: Assemble different sheet metal parts according to design requirements, including threaded connection, riveting, bonding and other methods. During the assembly process, attention should be paid to accuracy and stability to ensure the quality and performance of the product.
Sheet metal processing can be seen in different fields, such as elevator guide rail fixing brackets, mechanical accessories connection brackets in the construction industry, stainless steel welding brackets, etc.

 

FAQ

Q: Are you a trading company or manufacturer?
A: We are manufacturer.

Q: How to get the quote?
A: Please send your drawings (PDF, stp, igs, step...) to us by email , and tell us the material, surface treatment and quantities, then we will make a quotation to you.

Q: Can I order just 1 or 2 pcs for testing?
A: Yes, of course.

Q. Can you produce according to the samples?
A: Yes, we can produce by your samples. 

Q: How long is your delivery time?
A: 7~ 15 days, depends on the order quantities and product process.

Q. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery.

Q: How do you make our business long-term and good relationship?
A:1. We keep good quality and competitive price to ensure our customers benefit ;
    2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.


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